Multilayer Exchange Spring Recording Media

Patent No. US11138997 (titled "Multilayer Exchange Spring Recording Media") was filed by Mr Technologies Gmbh on Mar 19, 2018.

What is this patent about?

’997 is related to the field of magnetic data storage , specifically addressing the challenge of increasing storage density in perpendicular recording media. The background involves overcoming the superparamagnetic limit, where thermal fluctuations can destabilize the magnetization of small grains, leading to data loss. Increasing the magnetic anisotropy of the grains improves thermal stability but also increases the coercivity, making it harder to write data. This patent aims to solve the writeability problem associated with high-density magnetic recording.

The underlying idea behind ’997 is to use an exchange spring media design with a multilayer structure. This structure consists of a magnetically hard storage layer coupled to a softer 'nucleation host'. The nucleation host facilitates the reversal of the hard layer's magnetization during writing by forming a domain wall that propagates through the structure. The key insight is that the nucleation host can significantly reduce the coercive field required for writing without substantially compromising the thermal stability of the hard magnetic storage layer.

The claims of ’997 focus on a magnetic recording medium comprising a non-magnetic substrate and an exchange-coupled multilayer structure. This structure includes a hard magnetic storage layer with a coercive field greater than 0.5 Tesla and a nucleation host with a lower coercive field than the hard layer when measured independently. The claims cover both the medium itself and a recording system incorporating such a medium and a writing head.

The invention works by leveraging the exchange coupling between the hard and soft layers. During a write operation, the writing head applies a magnetic field that initially reverses the magnetization in the softer nucleation host. This creates a domain wall at the interface between the nucleation host and the hard magnetic storage layer. The exchange coupling then drives this domain wall into the hard layer, facilitating its reversal with a lower applied field than would be required without the nucleation host.

This approach differs from prior solutions that often involve either compromising thermal stability for writeability or using techniques like thermally assisted recording. By carefully engineering the magnetic properties and layer thicknesses of the hard layer and nucleation host, the invention achieves a balance between high thermal stability and low write field. Furthermore, the use of a multilayer nucleation host with varying anisotropy allows for fine-tuning the coercive field reduction without significantly impacting the energy barrier that ensures data retention.

How does this patent fit in bigger picture?

Technical landscape at the time

In the mid-2000s when ’997 was filed, magnetic storage systems were at a point where increasing areal density was becoming limited by the superparamagnetic effect. At a time when single-layer magnetic recording media was common, overcoming thermal instability in smaller grains was a significant challenge. When hardware or software constraints made it non-trivial to write to grains with higher anisotropy, researchers were exploring multilayer structures and materials with spatially varying anisotropy to reduce the coercive field without sacrificing thermal stability.

Novelty and Inventive Step

The examiner approved the patent because prior art did not describe the specific relationship between the coercive field of the nucleation host and the hard magnetic storage layer. Specifically, the prior art failed to teach or suggest a nucleation host comprising multiple ferromagnetic layers with an increasing anisotropy constant from layer to layer.

Claims

This patent contains 9 claims, with claims 1 and 7 being independent. Independent claim 1 is directed to a magnetic recording system, while independent claim 7 is directed to a magnetic recording medium. The dependent claims elaborate on specific features and characteristics of the magnetic recording system and medium described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Exchange coupled magnetic multilayer structure
(Claim 1, Claim 7)
“Briefly and generally, embodiments according to the invention include a magnetic recording media wherein the magnetic recording layer consists of a multilayer structure, with a special multilayer host layer (nucleation host) and a hard magnetic storage layer (Hc>2 T). The layers can be strongly exchange coupled. The exchange coupling can be direct or via a thin coupling layer in order to achieve strong coupling. If the layers are strongly coupled a domain wall is formed across the hard/soft interface during reversal.”A stack of magnetic layers that are coupled together through exchange interactions, influencing each other's magnetic behavior.
Hard magnetic storage layer
(Claim 1, Claim 7)
“Briefly and generally, embodiments according to the invention include a magnetic recording media wherein the magnetic recording layer consists of a multilayer structure, with a special multilayer host layer (nucleation host) and a hard magnetic storage layer (H c>2 T). During writing a domain wall is formed in the nucleation host that propagates through the whole grain structure and finally reverses the hard magnetic storage layer. Generally, the above embodiments provide marked improvement against the superparamagnetic limit as the coercive field is reduced by the spatially varying anisotropy in the nucleation host, while the thermal stability is determined only by the domain wall energy in the hardest magnetic storage layer, which is not influenced by the variations of the anisotropy of the nucleation host.”A layer with a high coercive field (Hs > 0.5 T) used for storing magnetic data.
Nucleation host
(Claim 1, Claim 7)
“Briefly and generally, embodiments according to the invention include a magnetic recording media wherein the magnetic recording layer consists of a multilayer structure, with a special multilayer host layer (nucleation host) and a hard magnetic storage layer (H c>2 T). The anisotropy of the softest layer in the nucleation host is significantly smaller than in the hard layer. During writing a domain wall is formed in the nucleation host that propagates through the whole grain structure and finally reverses the hard magnetic storage layer. The nucleation host significantly decreases the coercive field of each grain of the proposed media but has only little influence on the thermal stability.”A layer with a lower coercive field (Hn) than the hard magnetic storage layer, facilitating the reversal of the hard magnetic storage layer.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
8:22-cv-01599Aug 26, 2022MR Technologies, GMBH v. Western Digital Technologies, Inc.
2:22-cv-06088Aug 26, 2022MR Technologies, GMBH v. Western Digital Technologies, Inc.
6:22-cv-00612Jun 13, 2022MR Technologies, GmbH v. Western Digital Corporation

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US11138997

MR TECHNOLOGIES GMBH
Application Number
US15925749
Filing Date
Mar 19, 2018
Status
Granted
Expiry Date
Jun 17, 2026
External Links
Slate, USPTO, Google Patents